应用领域与介绍:/Purpose and introduction
西林瓶介质药液洗烘灌装设备线生产制造线加塞联动性线由 QCL 系统产品柜式超音波波洗瓶机、 ASMR铁路桥式自动空调间歇杀菌干燥箱、NFGF系统产品型西林瓶介质药液灌装设备线生产制造线加塞空气能热泵成,也可电脑单机动用。应适用2-25ml規格的西林瓶水针的生产制造。能提交喷淋泵加水、超音波波粗洗、瓶壁上水清洗道路、瓶壁上连着多次间歇水清洗道路、一遍吹气、一遍新鲜松茸水清洗道路、连着多次吹气、瓶壁上吹气、升温、烘干功能杀菌去热原、保压、前充气式式、灌装设备线生产制造线、后充气式式、加塞等二十来道工步。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.优点:/characteristic
◆洗瓶机利用机戒手夹瓶,使用多样规格尺寸的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选取水蒸气喷针往复运动关注复制到途径,的洗涤目的好,勤俭节约能量。并不设针架防抽动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶全部整个水蒸汽内部管道、喷针彻底独自拆开,应对了交叉重合污染源,符合国家GMP规范起来让;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶罗杆前改装缓存数据块,有呵护罗杆,极大减少碎瓶用处;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶用综合进口清关关联带,接触拨瓶块运输安瓿,正常运作稳定的耐用;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘干箱分为暖风反复加水,工作温度饱满,节水;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱设在防时不时无电自我保护功用,作业防护;Mixer oven has suddenly loses power protection function, safe operation;◆烘烤箱可配配置油冷平横装置,不耗损率屋内风口尺寸,极大减少屋内的压力不平横的安全隐患,制冷的体现效果;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烤箱可配气体压力定时动态均衡调试系统化,少卧室和烤箱的气体压力不动态均衡发生的中高温段位移,灌装设备间洗烘间的温度升高等学校一编的问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烘干箱均有DOP查测标准接口(也包括风压,风压,尘沙粒子束查测口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱放凉段可带无菌模块(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烤箱网带可带超声清晰遍布CIP在线播放清晰设备;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆恒温干燥箱内腔可做出全坐向、多偏角直流电水消毒;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装线机选择横向搜集带的运瓶模式,,更具飞速度快,然而分瓶最准,换要求件非常方便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆可乐瓶底下存在的物流运输立体和岗位不锈钢台面一斜定的相应,影响于百级层风流的能够,可以防止产生乱流污染问题药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆分电脑装机加塞大部分,用于能力送塞,及及能力园盘吸塞,必备通过观察简单非常方便,送料简单非常方便,送塞极速的性质;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆罐安装系统可配淘瓷泵、不銹钢泵、扭动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆罐安装系统无瓶止灌,无瓶不带塞功能模块;In pieces filling machine no bottle filling, no bottle no gasser function;◆灌装生产线生产线机供选择配步进驱动器灌装生产线生产线方式(台达、三凌、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线应用PLC总调控、交流软启动、展示屏屏调控能力,正常运作不平衡量信得过性;展示屏屏可展示各电脑单机的正常运作信息,各调控点的通水压力、压力、风速、湿度等展示,各打开方式和问题展示,问题自我认知诊断仪和问题研究分析及判定的办法,使一部分制造方式符合自主化调控,联线拥有三机测控不平衡量传动装置,维持制造均匀信得过性。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.基于玩家的要有,还可供标准配置:According to the needs of customers, but also available for selection:◆西门子PLC、斯耐德、三菱数控平台、台达等产品品牌的控制平台;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气的压力、水的温度及超声清洗波效果、灰尘离子、风压高清在线检侧、报警声音、記錄、word打印设备;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌丢开器操作模式。◆ORABS、CRABS、灭菌丢开器操作模式。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.技术设备叁数/technical parameters:
类产品尺寸 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
支持规格尺寸 Cutting dimension(ml) | 2-25(全国西林瓶) | 2-25(国际联盟西林瓶) | 2-25(展览西林瓶) | 2-25(国际级西林瓶) | 2-25(展览西林瓶) | 2-25(香港国际西林瓶) | 2-25(国.际西林瓶) | ||||||
装灌头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生育实力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶合格达标率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶脏污率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
高压蒸汽灭菌温sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排风扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
包装计算精度Filling accuracy(%) | ♔≤ ±2.5 (机械设备制造式推动面积泵、陶瓷制品泵、不銹钢泵) ≤ ± 0.5-1.0 (台达伺服电机能够水比热容泵) | ||||||||||||
加塞合格达标率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
气氛层流卫生度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
进口真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电容(电容器)量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电源模块power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总承重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
性能长宽boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |